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Our Processes

Sand Casting

Magellan Aerospace, Haley and Magellan Aerospace, Glendale

  • Complex cored sand castings in Aluminum and Magnesium for the aerospace industry
  • Sizes from 5" up to 72" and ounces to 800 pounds
  • Solidification Modeling, 3D printing of sand cores, Digital Radiography, Automated Degating
  • Approved Supplier to GE, Boeing, Pratt & Whitney, Sikorsky, Honeywell, Bell Helicopter, Hamilton Sundstrand, Rolls Royce, and other aerospace prime contractors
  • Active programs include JSF, Blackhawk, NH-90, F-15, F-16, F-18, F-22, CH-47, 747, Apache
  • Production facilities in Ontario, Canada and Glendale, Arizona.

Aluminum Investment Casting

Uni-Cast, Inc.

  • Close Tolerance Thin Wall Aluminum Investment Castings for Aerospace, Defense, Military and General Industries
  • Sizes up to 36" x 36" x 36"
  • Thin wall castings down to .030"
  • Approved Supplier to Raytheon, General Dynamics, DRS, Goodrich, Lockheed Martin
  • ISO 9001, AS9100, NADCAP approved for heat treat, welding, material and non-destructive testing
  • Specializing in near net shape casting of Electronic Packaging, Hardware & Structures, Electro Optical, Missile Systems
  • Extensive experience in product development utilizing Rapid Prototypes
  • Rapid Solidification for enhanced mechanical properties
  • Reduce secondary machining and lower total component cost

Multi Axis Machining

MK Services Corp

  • Swiss lathe machining up to 11 axis and 15,000 RPM
  • Horizontal and Vertical machining in 4 and 5 axis
  • Parts delivered complete to print, including assembly
  • CAD design using MasterCam and SolidWorks
  • Kanban and stocking are available
  • Quantities from 10s to Thousands

Complex High Speed Machining

H&S Swansons' Tool Company

  • High precision aerospace and defense machining
  • In House complete to print capabilities
  • Approved supplier to Goodrich, Lockheed Martin, Raytheon, Caterpillar, DRS, Triumph, Eaton and many other prime contractors
  • NADCAP approved for Paint, Passivate and Chromate
  • AS9100 and ISO 9001 certified
  • Certified Small Business - SBA # P0102220

Stamping & Washers

Boker's, Inc.

  • Established 1919
  • In-House Tool Department
  • "Dock to Stock" Capability
  • Draws of up to 3" deep and 8" in diameter
  • Over 2,000 in-stock material types including high temperature alloys
  • DFAR compliant materials upon request
  • Boker’s Quality Management System (QMS) is certified to the AS 9100D & ISO 9001:2015 standard
  • Certified Woman Owned
  • Stampings: Up to 12" x 12"
  • Thicknesses: From .005" to .190"

Plastic Injection Molding

Polymer Corp

  • 31 state-of-the-art, microprocessor-controlled molding machines
  • 38-800 ton presses and 1 to 113 oz. shot sizes
  • Matec process control monitoring
  • Class 100,000 clean room environment
  • Wide range of engineering grade resin capability, from structural foam grade Noryl to glass-filled nylons, Ultem, PEEK, ABS, acrylics, polycarbonates, and more
  • Overmolding, insert molding, and in-mold decorating
  • Full complement of in-house secondary and finishing capabilities
  • product assembly and fulfillment programs

Cast Plastics

Polymer Corp

  • Complex shapes, including the ability to combine parts into a single casting that would often have to be produced separately using other processes.
  • Thick or thin walls, and varying wall thicknesses
  • Cast-in bosses, threads, undercuts, and graphics
  • Little or no draft required
  • Cast-in custom colors and surface textures
  • Very tight tolerances where needed
  • Delicate component encapsulations
  • Over-molding metal inserts or components, and other plastic materials
  • Tiny to very large parts

Senior/Jet Products

Senior Aerospace

  • Near net shape flash butt welded rings up to 180" diameter
  • Small Diameter near net shape rings and flanges
  • Five Axis Machining up to 130" Milling and 180" turning
  • Spindle Speeds up to 33,000 RPM Milling, 15,000 RPM Turning
  • Specializing in titanium, High Temperature Nickel alloys, Haynes 188, steel and aluminum
  • Approved by Boeing, Goodrich, Pratt & Whitney, Honeywell, Rolls Royce, GE and other aerospace prime contractors
  • NADCAP accredited
  • Gas Turbine Engine Parts Seal Rings, Combustor Rings, Flanges, Cases
  • Airframe Parts Thrust Reverser Mount Rings, Vee Blades, Nozzle Flanges

Forging

IMT Forge Group

  • Closed die forgings in Steel, Titanium, Nickel Alloys and Aluminum
  • Sizes from 2” to 50” and ounces to 800 pounds
  • Approved Suppliers to Aerospace, Automotive, Energy and Mining Prime Contractors
  • Certified to AS9100. ISO9001. IATF 16949
  • Production Facilities in Champaign, IL, Port Colborne, ON, Welland, ON

Steel Investment Casting

Ruger Manufacturing

  • Since 1963
  • Close Tolerance Steel Investment Casting
  • Volumes from 100s to 100,000s
  • Hammer Forging of Gun barrels
  • Supplier to firearms manufacturers, hardware, pneumatic tools, marine hardware, general industry
  • Stainless Steel - 300 Series, 400 Series, Precipitation Hardened
  • Alloy Steel - 1050, 4130, 4140, 8620, 8630, Ductile Iron, Tool Steel, Air-Melt Nickel Alloys

Precision Sheet Metal Fabrication/Welding

ThermoCraft Engineering

  • 50 years of experience
  • Products for aerospace, defense, medical and industrial markets
  • Precision CNC Machining
  • Sheet Metal Products
  • Complete Fabrication
  • Certified Welding
  • Laser Processing
  • Certified Spot Welding